- Begin by installing the resistors.
|
- Then the IC sockets
|
-
- When soldering the sockets, support the
corner
- Using the black foam the ICs are shipped on.
|
- If you received a 14 pin connector install it in
pins 1-14
- of the PCB. The 16 pin shown is the current
production.
|

- Install the connector with
the guard toward
- the bottom of the PCB
|
- Install the small switch.
|
- Solder just one pin
|
Check to make sure the switch is seated squarely on the
plastic tabs then solder remaining pins.
|

Install the remaining three switches. |
- Install the voltage regulator flat side toward right
|
- Install the three 10uF electrolytics with polarity as shown above. Do not
try to mount flush to PCB. Incorrect pad spacing is intentional so they can be tipped
under display module
- Note the long lead on these parts is the positive lead.
- Install the switch knobs by pushing them onto the square switch ends.
|
- Install the two 0.1uF ceramics, the 2.2pF ceramic and
- the two 20 to 27pF (value not critical) ceramics
|
-
- Install the 680pF ceramic, 10uF tantalum (long lead positive). C2a and b
are in a little brown envelope.
|
-

- L1 installation.
-
- I don't know why but best results are
obtained if the terminal connected to the outer layer is toward the bottom of the pcb.
- carefull inspection will reveal that the
other
- lead clearly goes to a buried layer.
|
- Install C2a and C2b and L1 (68uHy)
- Install contrast control and initially set
fully CCW.
- Install the crystal between the two 22pf
caps.
|
- Install the relay with printing toward the LM311 socket as shown. The relay
has an internal diode so it has a polarity.
|

Install the two spacers using #8 washer and screw from the
bottom of the pcb
|
- Install the female header connector on the display module.
- If you received a 14 pin connector, use pins 1-14.
-
|

For 16 pin connector use all pads.
For 14 pin connector use pads 1-14. |
- Solder only one pin, check to make sure connector is at right angle then
solder remaining pins.
|
- Install the PIC16C622 and LM311 as shown above with white dot indicating
pin 1
|
- Take the cover off the enclosure battery box and thread the battery wires
through the cutout as shown above
|

Insert those wires into the PCB as shown above and solder on the
back side. At this point you can test the unit by attaching a 9 volt battery and
tuning the unit on. You should see the power up sequence described in the text
above. |

Install the unit in the enclosure using the three #4 sheet
metal screws. |

- Put the front cover on the enclosure. Disassemble the test jacks as
shown above and discard the parts circled.
|

- Reassemble the remaining parts and hand screw them into the threaded
spacers visible through the holes in the enclosure. Then put on the
knurled parts but do not
- over tighten.
|
| 
Assembling the optional
SMD probe is a bit of a no brainer. Just remember to clip the plastic part at the tips
even with the metal part using a finger nail clipper as shown above in upper right.
The
kit of parts is shown on the top and the finished product and how to use it on the bottom. |

- Put the four #2 sheet metal screws into the back to secure the enclosure.
- Turn the unit on and enjoy the fruits of your labor.
|
| Parts List |
|
- R1, R2, R3
|
- 100K ohm 1/4 watt
|
- R4
|
- 47K ohm 1/4 watt
|
- R5
|
- 1000 ohm 1/4 watt
|
- R6
|
- 10K ohm potentiometer
|
- C1
|
- 680pF (disc ceramic marked 681)
|
- C2a
|
- 1000pf 2% (C2a and b are packed in a
little brown envelope)
|
- C2b
|
- 5, 10, 15, 20, 24, 27, 33, or 39pf NPO
- as required to make exact total.
|
- C5,C6
|
- 0.1 mfd ceramic (blue marked
104)
|
- C3
|
- 10 mfd /10v Tantalum (tan tear drop shaped, observe polarity)
|
- C4,C9,C10
|
- 10 mfd /10v electrolytic (gray radial, observe polarity)
|
- C7,C8
|
- 22 pf ceramic (brown monolythic marked 22J)
- (value may vary from 20 to 27pF)
|
| C11 |
2.2pF (Brown
disc with black top labeled 2.2C) |
- X1
|
- 8.0 MHz crystal
|
- L1
|
- 68mHy
|
- U1
|
- LM311N voltage comparitor
|
- U2
|
- PIC16C622 microcomputer
|
- U3
|
- LT1121CZ-5 low drop-out voltage regulator
|
- RLY1
|
- SPST N.O. reed relay (has diode, observe
install orientation)
|
- DISP
|
- LM-16151 or equiv'
|
- J1
|
- 14 or 16 pin female square post socket (install
on display)
|
- P1
|
- 14 or 16 pin male square post plug (install on PCB)
|
- Lx, Cx, PWR
|
- DPDT alternate action SW
|
- ZERO
|
- DPDT momentary SW
|
- Test Jacks
|
- 5 way binding posts
|